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EZWire1616 — field-wiring-ready PLC with 3-level screwless terminals

Super PLC · EZWire

EZWire1616

The first PLC with integrated field-wiring I/O terminals: every digital and analog point gets its own power (+24V or +5V) and 0V on a 3-level screwless terminal — wire sensors and actuators directly, no extra terminal blocks or harnesses.

Ethernet Modbus TCP RS485 / RS232 0–10V Analog I/O Floating point FRAM storage Field-wiring ready
  • Field-wiring terminals — every I/O point has power & ground built in
  • Saves panel space, material cost and wiring-error rework
  • Runs the top-line SmartTILE-Fx CPU with floating-point math
  • Programmed with free i-TRiLOGI v7 (Ladder + TBASIC), simulator included
$739 USD starter kit Board only from $509 USD

Overview

Field-wiring, built in.

The EZWire1616 is the first of its kind in the PLC market with integrated, field-wiring I/O terminals. Every digital and analog I/O point is provided with its own power (+24V or +5V) and 0V on a 3-level screwless terminal, so every sensor and actuator can be wired directly to the PLC — no additional screw terminal blocks or wire-harnesses.

This design saves system integrators and machine OEMs valuable time, material cost, control-panel space and wiring-error recovery effort during installation. The EZWire1616 uses TRi's top-line SmartTILE-Fx CPU: full floating-point math, non-volatile FRAM, flash file system, battery-backed RTC, Ethernet, RS232, RS485, 12-bit ADC, 4–20mA DAC, PWM, stepper control and Modbus RTU/TCP.

Features & benefits

High-end capability, standard.

Communication

  • Programmable over serial, LAN, or the Internet
  • Push data to a server
  • Modbus TCP / serial master or remote unit
  • Built-in web server for browser control
  • Upload files to an FTP server

I/O

  • NPN outputs sink 2A
  • Multiple stepper control and PWM signals
  • Measure and count pulses simultaneously
  • 8 × 0–10V AI · 4 × 0–10V AO
  • Expandable digital I/O to 128 in / 128 out

Advanced

  • High-speed, unlimited-write FRAM memory
  • Real-time clock — battery backup included
  • Hardware & software interrupts
  • PID loops and floating-point math
  • Ladder logic + TBASIC structured text

Specification

Full technical specification.

I/O
Digital Inputs (DI) 16 — NPN / 12–24V DC
Digital Outputs (DO) 16 — NPN / 12–24V DC / 4A peak, 2A continuous
Analog Inputs (AI) 8 — single-ended 0–10V / 12-bit
Analog Outputs (AO) 4 — single-ended 0–10V / 12-bit
PWM 4 — 12–24V DC / 50Hz–20KHz / 0–100% / 2A continuous
Stepper Controller 2 — shared with DO / pulse & direction / 10K pps
Pulse Counter 3 — shared with DI / quadrature or single phase / 4KHz
Pulse Measurement 6 — shared with DI / frequency, period, pulse width / 4KHz
Expansion Port 1 — expandable to 120 DI and 120 DO (EXP4040/2424/1616R)
Power
Board Supply 12–24V DC
Memory
Program 23.5K words
Data 6K words FRAM (unlimited write cycles)
Filespace 1.7 MB FLASH for web pages / files
Integer data 4K words (16- or 32-bit)
Floating point 1K × 32-bit IEEE754
Real-Time Clock
Standard RTC & calendar — battery backup included
Communication
Ethernet 1 — 10/100 Mbps LAN
RS232 1 — DB9 female, Modbus RTU
RS485 1 — two-wire, Modbus RTU
TCP protocols Modbus TCP (client & server), FServer, FTP, Web server, HTTP
Serial protocols Modbus RTU/ASCII, native host-link, generic ASCII
LCD 14-pin LCD port (LCD420, LCD216, MD-HMI)
Programming
Language i-TRiLOGI v7.xx (Ladder + TBASIC)
PC / OS Windows XP, 7, 8, 10, 11
Physical & Environment
Dimensions 7.05″ × 4.45″ × 1.5″ · 179.1 × 113.2 × 38.1 mm
Weight 0.65 lb (296 g)
Wiring 3-level field-wiring screwless terminals
Operating Temperature −20 to +85 °C (−4 to +185 °F)
Operating Humidity 10%–90% RH, non-condensing
Vibration IEC 68-2-6/1980 · 1.6mm, 25–100Hz
Electrical Noise IEC801-4 fast transient · 2KV supply / 1KV I/O

Specifications sourced from the current triplc.com EZWire1616 datasheet — client to confirm before publication.

Documentation

Manuals & datasheets.

Compatible peripherals

Build out the EZWire1616.

I/O Expansion

EXP1616R (+32 I/O) · EXP2424 (+48) · EXP4040 (+80) · I-7000 analog modules

Wiring Adapters

AIO-TERM1 · AN20MA-2 (4–20 mA)

Communication

U-485 (USB→RS485) · Auto485 (RS232→RS485)

Cables

DB9 programming · DB15 analog

Memory / Backup

FRAM-RTC-0 · FRAM-RTC-256

Displays & HMIs

LCD216 · LCD420 · MDS100-BW · MD-HMI · MT8051iE · MT6070iE · FP4030MR

Mounting & Power

DIN-KIT-1B/2B/3B · MDR-6024 (24V DC, 2.5A)

See all peripherals & accessories

Programming

Programmed with i-TRiLOGI — free, with a simulator.

The EZWire1616 runs TRi's Ladder + TBASIC toolchain. Build and test your entire program on a PC with the free simulator before any hardware arrives.

Explore i-TRiLOGI

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